Device Quality Manager , Device Postponement Operations (DPO)
Job title: Device Quality Manager , Device Postponement Operations (DPO) in Monroe, OH at Amazon
Company: Amazon
Job description: The Device Quality Manager (DQM) is responsible for ensuring that Amazon products are produced and packaged to meet or exceed our high bar for quality and an excellent customer experience. The DQM is responsible for the device quality during development of each project, during the production (sustaining) phase, through end of production. The DQM is a technical role, requiring use of data gathering and analytics, process audits and improvements, and error proofing. The DQM reports on overall quality health of the organization and drives continuous improvement activities.Key job responsibilities
As the DQM, you:
- own Device Quality for the entire DPO Product Lifecycle;
- define quality requirements to Amazon policy for each assigned product, including procedures for Incoming Quality Control (IQC), Out of Box Audit (OBA), and in-Process Quality Control (IPQC);
- collaborate with the postponement partner to deliver robust IQC, OBA, and IPQC test processes to ensure quality of the packout process;
- partner with the Site Technical Manager (STM) and other cross-functional roles to lead full investigations and failure analysis of issues, leading to root cause determination and subsequent closed-loop, corrective action;
- conduct audits and partner with remote Amazon teams to conduct audits for issue identification and continuous improvement;
- identify, recommend, lead, and participate in Lean 6 initiatives for continuous efficiency and quality improvement efforts;
- oversee the quality health and continuous improvement of DPO operations by monitoring and reporting on production performance against established quality goals;
- lead development and updates to Failure Modes and Effect Analyses, Lessons Learned, and Factory Processes;
- possess a high sense of urgency to protect the customer and Amazon from any quality issues;
- manage the Quality Alert notification system for DPO.
- 5+ years working experience in quality role in a manufacturing environment
- Demonstrated knowledge and experience with complex packout operations
- Demonstrated experience solving complex problems through in-depth data analysis and forensics, using methodical approach (e.g. DMAIC), and innovation and judgement to make decisions in what may be ambiguous situations.
- Demonstrated success employing practical applications of Lean 6 tools such as FMEA, Process Modeling, Value-Stream Mapping, Pareto Charting, 8D, COE, Ishikawa Diagrams, and 5 Whys.
- Experience with basic metrology equipment such as OMM, caliper, height-gage;
- Experience employing Lean 6 tools such as DoE, MSA, ANOVA, Hypothesis Testing, GR&R, and Cp/Cpk.
- Technical knowledge of audit processes and formulating continuous quality improvement initiatives in factory operations;
- Excellent oral and written communication skills, including effective presentation of complex data
- 7+ years working experience in engineering and quality role in a manufacturing environment for consumer electronics
- 6 green belt or higher
- ASQ CQE Certification
- Demonstrated success with basic metrology equipment such as OMM, caliper, height-gage;
- Demonstrated success employing Lean 6 tools such as DoE, MSA, ANOVA, Hypothesis Testing, GR&R, and Cp/Cpk.
- Demonstrated success at creating and leading audit processes and formulating continuous quality improvement initiatives in factory operations;
- Published articles, authored or co-authored journal or similar documentation.